Current Pain Points

Most smart factories face the following pain points in the long run

 

Data Silo

The lack of interoperability between systems makes it difficult for management to grasp the full picture of production in real time, like a blind man feeling an elephant.

Over-reliance On Experience

The core process and scheduling rely on "master craftsmen", and personnel turnover leads to production fluctuations.

 

Maintain Passivity

The equipment is "not broken or repaired, it stops as soon as it breaks down", and sudden malfunctions cause the production plan to be completely disrupted.

 

Response Delay

Faced with the demand for "small batch, multi variety" orders, the production line switching is slow and the delivery cycle is long.

How To Solve Pain Points

We have the following solutions to address the pain points mentioned above

Application Scenarios

We provide full stack digital twin services to address core pain points such as complex production lines, long downtime, and slow introduction of new products.

  • Complex Discrete Assembly

     

    Agile delivery and precise collaboration of thousands of components in the automotive and precision electronics fields.

     

      

  • Continuous Process Intelligent Control

     

    In the chemical and energy industries, real-time parameter optimization is used to improve conversion rates and reduce carbon emissions.

     

      

  • Lights-out Factory Logistics

     

    Realize 24-hour fully automatic picking and distribution of AGV and vertical warehouse in high repetition and high-intensity environments.

     

      

The core business value it brings

Reduced downtime 70% shorten the preparation cycle for mass production of new products 50% annual savings and cost overruns 10 million yuan

  

Excellent Efficiency Improvement

Improve overall equipment efficiency (OEE) by 20% -30%, significantly reducing product delivery cycles.

  

Extreme Cost Reduction

Reduce unplanned downtime by more than 50% through predictive maintenance, significantly reducing energy and material consumption costs.

  

Quality Leap

Moving quality control forward, product yield (FPY) approaching the extreme, reducing rework and scrap

  

Green Resilience

Real time carbon footprint monitoring helps companies cope with international carbon tariffs and supply chain transparency requirements with ease.

Delivery Path

Delivery process of each project

01

Digital Diagnosis

02

Top-level Design

03

Agile Implementation

04

Continuous Operation

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